ESP32-C3 + weatherproof reed on OmnissiahsReach WiFi (no Zigbee mesh) for true stowed/not-stowed state: BOM, wiring, ESPHome config, HA/bridge integration, optional truthful template cover, and the Option-2 (wire-to-CAN-node) note. Co-Authored-By: Claude Opus 4.8 <noreply@anthropic.com>
193 lines
8.3 KiB
Markdown
193 lines
8.3 KiB
Markdown
# Awning "Closed" Sensor — Spec (Option 1: standalone WiFi reed node)
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**Goal:** give the campsite awning a *true* stowed/not-stowed state instead of the
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`assumed_state` the CAN cover currently reports. A magnetic reed switch at the
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fully-retracted position, read by a small ESP running ESPHome over the existing
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`OmnissiahsReach` WiFi — **no Zigbee mesh, no coordinator, no new ecosystem.**
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This is "Option 1" (standalone node). Option 2 (wire the reed back to a spare GPIO
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on the CAN node `192.168.69.18` so the cover entity itself becomes truthful) is the
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more-integrated alternative but needs a 2-wire run from the awning to the control
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panel; it's noted at the end. Pairs with the current-sensing auto-retract already
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in `esphome/onecontrol-canbus.yaml` (README "awning" section): current does the
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*dynamic* stop during retract, the reed gives *persistent* truth afterward.
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## What it delivers (and what it doesn't)
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- **Reliable CLOSED (stowed) detection.** Awnings extend to an arbitrary spot, so
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there's no meaningful "fully open" endpoint — but the fully-retracted position is
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hard and repeatable. That's the state that matters (don't drive off / don't let
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it flap): a single reed there answers *stowed vs. not*.
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- It does **not** measure extension %. If you ever want an "opening/closing"
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animation you already get that from the CAN motion byte; the reed just pins down
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the resting truth.
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## Bill of materials (~$15–20)
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| Part | Notes |
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|------|-------|
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| **ESP32-C3 SuperMini** (or Wemos D1 mini / ESP8266) | Tiny, WiFi, 3.3 V logic. C3 recommended (native ESP-IDF, cheap, plenty of GPIO). |
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| **Weatherproof reed switch** | RV-compartment / garage-door style, **potted + leaded**, normally-open. Get a wide-gap one (pull-in ≥ 15–20 mm) so alignment is forgiving. |
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| **Bar/block magnet** | Match/exceed the reed's rated gap. Rare-earth block for margin. |
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| **12 V → 5 V buck** (MP1584 / mini360 or an automotive USB buck) | Tap the awning motor's 12 V; always-on beats battery/deep-sleep for instant state and no maintenance. |
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| **Small IP65 enclosure + gland** | Mount the ESP + buck out of the weather. |
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| Fused 12 V tap (inline 1 A) | Protect the tap off the motor harness. |
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## Wiring
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```
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awning 12V harness --[inline 1A fuse]--> buck IN+ buck OUT+ (5V) --> ESP 5V
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chassis GND -----> buck IN- ----buck OUT- ------> ESP GND
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reed leg A --> ESP GPIO4
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reed leg B --> ESP GND
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```
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- Reed to GND with the **internal pull-up** enabled: pin idles HIGH (not stowed),
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goes LOW when the magnet is present (stowed). The ESPHome config below inverts
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that so the sensor reads ON = stowed.
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- No external resistor needed. An optional 0.1 µF across the reed helps debounce,
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but the software `delayed_on/off` below is enough.
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- Avoid the C3 strapping pins (GPIO2, 8, 9); GPIO4 is safe. GPIO8 has the onboard
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LED if you want a status blink.
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## Mounting
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- **Magnet on the moving part** (the lead rail / roller endcap that seats when
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stowed); **reed on the fixed part** (mounting rail or a bracket on the coach).
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- Aim for the magnet to land within the reed's pull-in gap when the awning is
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pulled in tight — the same "closed" position the current-stall stop lands on.
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Expect a test-fit: mark where the rail seats, mount, confirm the sensor flips.
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- Outdoor: use the potted reed, point the gland down, silicone the entry, and
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strain-relief the lead so awning motion doesn't fatigue it.
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## ESPHome config
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New device `awning-sensor` (mirror the conventions in `onecontrol-canbus.yaml` /
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`gazebo-fan-proxy.yaml`: `secrets.yaml` for WiFi + API key, OTA after first USB
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flash, fallback AP + captive portal). DHCP on `OmnissiahsReach`.
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```yaml
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substitutions:
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name: awning-sensor
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friendly_name: Awning Sensor
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esphome:
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name: ${name}
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friendly_name: ${friendly_name}
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esp32:
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board: esp32-c3-devkitm-1
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framework:
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type: esp-idf
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logger:
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api:
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encryption:
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key: !secret api_key
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ota:
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- platform: esphome
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wifi:
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ssid: !secret wifi_ssid # OmnissiahsReach
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password: !secret wifi_password
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ap:
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ssid: "Awning-Sensor Fallback"
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password: !secret fallback_ap_password
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captive_portal:
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binary_sensor:
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- platform: gpio
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name: "Awning Stowed"
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id: awning_stowed
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pin:
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number: GPIO4
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mode:
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input: true
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pullup: true
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inverted: true # reed->GND: magnet present = LOW = ON (stowed)
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filters:
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- delay_on: 200ms # debounce the rail seating
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- delay_off: 200ms
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# ON = awning pulled in tight (stowed / closed)
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# OFF = not stowed (extended, or mid-travel)
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```
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`secrets.yaml` needs `wifi_ssid`, `wifi_password`, `fallback_ap_password`,
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`api_key` (generate with `esphome`). First flash over USB (`esphome run ... `),
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thereafter OTA — same as the other campsite nodes.
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## HA integration
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The reed is a separate device from the CAN node, so it lands as its own entity:
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1. **Campsite Pi** auto-discovers it via the ESPHome integration →
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`binary_sensor.awning_sensor_awning_stowed` (rename to
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`binary_sensor.awning_stowed`). ON = stowed.
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2. **Bridge to home HA** — add to `/config/packages/mqtt_bridge.yaml` (repo:
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`canbus/ha/mqtt_bridge_onecontrol.yaml`) next to the other campsite entities:
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a discovery block (`homeassistant/binary_sensor/campsite/awning_stowed/config`,
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device `campsite_onecontrol`, `device_class: "opening"` reads on=open/off=closed,
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or leave classless for a plain stowed/clear), plus a state-forward trigger on
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`binary_sensor.awning_stowed` → `campsite/binary_sensor/awning_stowed/state`.
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Appears on home as `binary_sensor.campsite_onecontrol_awning_stowed`.
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3. Add the tile to home HA **Overview → Camper → OneControl** section.
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### Optional: make the cover *truthful* (template cover)
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Right now `cover.onecontrol_can_awning` is `assumed_state`. With the reed you can
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wrap it in a template cover on the Pi whose closed state is the *real* reed, while
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commands still hit the CAN cover:
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```yaml
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cover:
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- platform: template
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covers:
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awning_true:
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friendly_name: "Awning"
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device_class: awning
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value_template: "{{ 'closed' if is_state('binary_sensor.awning_stowed','on') else 'open' }}"
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close_cover:
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- action: cover.close_cover # -> CAN cover auto-retract
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target: { entity_id: cover.onecontrol_can_awning }
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stop_cover:
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- action: cover.stop_cover
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target: { entity_id: cover.onecontrol_can_awning }
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```
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Bridge `cover.awning_true` to home instead of the raw CAN cover, and you get a
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cover that shows genuine open/closed. (Keep `payload_open` disabled as today.)
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### Automations this unlocks
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- **Left-it-out alarm:** awning `not stowed` + (leaving geofence / wind gust > X /
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rain) → Discord ping, or auto-fire `cover.close_cover`.
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- **Confirm the retract actually seated:** after an auto-retract, if the current
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stall fired but the reed is still OFF a few seconds later → alert (mis-seat).
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> **Option-1 limitation:** because the reed is on a *separate* device from the CAN
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> node, the auto-retract's stall gate can't consume it on-device — any
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> reed↔retract logic is a cross-device HA automation, not firmware. If you want
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> the ESP to stop the motor *on the reed itself* (belt-and-suspenders with the
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> current stall), that's Option 2 (wire the reed to a spare GPIO on the CAN node
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> `192.168.69.18`; the cover entity then reads it directly and becomes truthful
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> with no template cover).
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## Touchpoints checklist (campsite ESPHome node)
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- [ ] `secrets.yaml` (WiFi = OmnissiahsReach, API key, fallback AP pw)
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- [ ] USB flash once, confirm on `OmnissiahsReach` (DHCP `192.168.69.x`); OTA after
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- [ ] Adopt in campsite Pi HA (ESPHome integration), rename entity
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- [ ] Mount reed + magnet, verify it flips exactly at the stowed position
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- [ ] `mqtt_bridge.yaml`: discovery + state-forward → home HA; add dashboard tile
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- [ ] (optional) template cover `awning_true`; bridge it instead of the raw cover
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- [ ] (optional) automations: left-out alarm, retract-seat confirmation
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## Validation
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1. USB-flash, join WiFi, adopt in HA. Toggle by hand with a magnet → `awning_stowed`
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flips ON/OFF with the 200 ms debounce.
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2. Mount, retract via the dashboard (auto-retract): at full stow the reed should go
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ON right around when the current-stall stop fires.
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3. Extend at the OEM wall switch → reed OFF. Confirm home HA mirrors it.
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